GEAR BOX FOR DAIKIN

GEAR BOX FOR DAIKIN

Durable mixer parts, exquisite workmanship

Color:Customized

Lead Time:30 days

ISO 9001:2015 certification

I. Core Product Series: Four Basic + Two High-End, Covering Full-Scenario Transmission

(I) Four Classic Series: Laying the Foundation for General Transmission

1. R Series Coaxial Helical Gear Reducer Motor: A core representative of modular gear design, featuring precision-ground tooth surfaces with roughness ≤ Ra0.8μm, secondary transmission efficiency up to 96%, and tertiary transmission efficiency up to 97%, with noise controlled at ≤ 65dB. It supports multiple installation methods including base mounting, flange mounting, and combined mounting, with power ranging from 0.18Kw to 160Kw. Suitable for general machinery, automated production lines and other multi-scenario applications, it is the "universal adapter" for industrial transmission.

2. F Series Parallel Shaft Helical Gear Reducer Motor: Developed specifically for space-constrained scenarios, it has a compact body for concealed installation, with noise as low as ≤ 60dB, meeting the silent requirements of precision equipment such as stage machinery. Featuring a simple structure and easy maintenance, its safety and reliability have been tested through hundreds of thousands of starts and stops, making it the preferred transmission solution for curtain control, rotating stages and other equipment.

3. K Series Bevel Gear Reducer Motor: Micro-shaft output design achieves extreme compactness, with a maximum output torque of 500,000Nm. The secondary reduction ratio ranges from 4.3 to 25.3, and the tertiary reduction ratio ranges from 28.2 to 273, with a maximum combined reduction ratio of 18,509. Three flexible installation methods (base, flange, and torque arm) can be switched to adapt to the low-speed and high-torque transmission needs of heavy machinery.

4. S Series Helical Gear Worm Reducer: Optimized and upgraded shaft output structure, with the worm gear made of tin bronze (ZCuSn10Pb1) and the worm treated by carburizing and quenching (surface hardness HRC58-62). It has a significant reverse self-locking function to prevent load sliding due to gravity. The output method includes hollow shaft and solid shaft options, with secondary transmission in the same direction and tertiary transmission in the opposite direction, suitable for safety-priority scenarios such as lifting platforms and flipping mechanisms.

II. Structural Specification Design: Full Power Coverage, Adapting to Diverse Installation Scenarios

1. Micro-Specification Matrix (WXR/WXF Series): Base size is only 60-100mm, specifications 37-167, reduction ratio 3.41-28,974, rated power 0.2-160kW, output torque 200-18,000Nm. The lightweight design is suitable for small automated equipment and robot end effectors.

2. Medium-Size General Specifications (GH/GV Series): GH horizontal and GV vertical types are clearly classified, with base size 60-100mm and reduction ratio 3-500, providing stable torque output. The cast iron housing has a torsional rigidity of ≥ 80Nm/arcmin, and the aluminum alloy version is 40% lighter than traditional models, meeting the needs of both fixed equipment and mobile machinery.

3. Hardened Gear Surface Series: All three series (R/K/F) are equipped with hardened gear surface technology. The gears are subjected to surface hardening and precision grinding, extending the service life by 30% compared with ordinary models. The K series has a maximum power of 200Kw, capable of withstanding continuous high-load operation of heavy equipment.

III. Core Technical Parameters: Quantified Advantages, Defining Industry Standards

1. High Transmission Ratio Technology: The combined reduction ratio covers 3-18,509, from single-stage basic reduction ratio to multi-stage extreme reduction ratio, meeting the full needs from high-speed motor adaptation to ultra-low-speed load drive.

2. Precision Transmission Control: The backlash of the planetary series is as low as 1 arcminute, the positioning accuracy of the spiral bevel gear series is 0.1°-0.28°, and the transmission error is ≤ 0.02mm, supporting high-precision scenarios such as electronic component assembly machines and semiconductor wafer handling.

3. Efficient Energy-Saving Design: The average efficiency of secondary transmission is 96%, tertiary transmission 97%, and F/CK series 85%, with energy consumption 10% lower than the industry average. The spiral-shaped heat dissipation ribs on the housing increase the heat dissipation area by 50%, and the temperature rise during continuous operation is ≤ 40℃.

4. Environmental Adaptation Technology: The standard protection level is IP65, and the customized version reaches IP67, which can cope with splashing water, dust and even short-term immersion environments. The operating temperature range is -40℃~120℃. Special grease can be customized for low-temperature scenarios, and heat dissipation optimization ensures stable operation in high-temperature environments.

IV. Installation Method Innovation: Diversified Adaptation, Reducing Integration Difficulty

1. Basic Installation System: Covers three core methods: base mounting, flange mounting, and torque arm mounting. The flange mounting error is controlled at ≤ 0.1mm with strong load-bearing capacity; base mounting is suitable for general equipment, and torque arm mounting optimizes torque balance.

2. Special Installation Solutions: Suspended mounting reduces vibration and noise through elastomers, suitable for high-speed operation scenarios; shaft interference fit mounting has high transmission efficiency and excellent positioning accuracy, meeting the needs of high-precision equipment; bracket mounting is easy to disassemble, suitable for small-power frequent maintenance scenarios.

3. Output Shaft Adaptation Design: Multiple output forms including solid shaft, hollow shaft, spline shaft, and single keyway, with output shaft diameter options of 18-50mm, which can directly match the transmission interfaces of different equipment, reducing adaptation and modification costs.